As a leading manufacturer in the field of bearing manufacturing for over a decade, Shandong Juyuan Bearing Co., Ltd. provides heavy-duty rotating bearing solutions with high reliability and customization capabilities for the global heavy industry sector. We specialize in designing and manufacturing large bearings for applications in engineering machinery, mining equipment, port machinery, and other fields. With the advantage of independent production throughout the entire industry chain and an international standardized quality control system, we have become a trusted partner for heavy-duty transmission components for global customers.
Core Technological Advantages Of The Product
Juyuan heavy-duty rotary bearings (covering core categories such as turntable bearings, rolling mill bearings, gearbox bearings, etc.) are made of high-strength carbon chromium molybdenum alloy steel (in accordance with ASTM A693 standard), which is treated with vacuum quenching and isothermal tempering processes to achieve excellent performance with a rated dynamic load of ≥ 8000kN and a 40% increase in impact load resistance. The product accuracy reaches ISO P4 level (radial runout ≤ 0.02mm), and can operate stably in the temperature range of -30 ℃ to+150 ℃ and under high dust and strong vibration conditions. For special scenarios such as wind power equipment, we provide a fully sealed self-lubricating structure (with built-in lithium grease life ≥ 10000 hours) and anti-corrosion coating treatment (salt spray test ≥ 1000 hours), significantly reducing customer maintenance costs. All products come with material composition analysis reports, heat treatment curve records, and dynamic load test certificates to ensure 100% compliance with international standards for technical parameters.
The unique value of the source manufacturer
Vertical integration production capacity: The company has a 100000 square meter intelligent production base, equipped with 8-meter vertical lathes, CNC grinding machines, and coordinate measuring instruments, to achieve independent manufacturing of the entire process from forging blanks to finished product assembly. Compared to traders, we can reduce the cost of intermediate links by 20% -25%, and the price of products of the same specifications is only 60% -70% of that of European and American brands. At the same time, we support 72 hour rapid sampling and small batch customization (minimum order quantity of 50 pieces).
Global quality control: Establish a full process quality control system based on the IATF 16949 system, introduce AI visual inspection and ultrasonic testing for key processes, and achieve a first-time product inspection pass rate of 99.2%. For export orders, we can provide regional certification documents such as CE and GOST-R, and accept third-party organizations to conduct on-site inspections.
Agile Delivery Network: Relying on the 230 international direct shipping routes of the Shandong Peninsula Port Cluster (Qingdao Port/Rizhao Port), conventional bearings can be delivered to the North American/European markets in just 12-15 days from order placement, which is 30% shorter than the traditional supply chain cycle. We provide flexible trade terms such as DDP/DAP, and the entire logistics trajectory can be tracked online to ensure the safe and timely arrival of goods.
Trustworthy cooperation guarantee
Juyuan bearings have been supplied in bulk to international customers such as Caterpillar in the United States, BHP Billiton in Australia, and Hitachi Construction Machinery in Japan. The average service life of the products on equipment such as open-pit mining excavators and port cranes exceeds 8 years, which is 25% higher than the industry standard. We provide a 5-year warranty service and 24-hour remote technical support, with a team of 15 professional engineers providing customers with full cycle services such as bearing selection, installation and commissioning, and failure analysis. Choosing Juyuan means choosing a heavy-duty bearing manufacturer that combines German process standards with Chinese intelligent manufacturing efficiency - we create more cost-effective transmission solutions for global heavy industry customers through a direct connection model with the source manufacturer.
Heavy-Duty Rotary Bearings Product Parameters Table
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1. Basic Dimensions |
Description |
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Bore Diameter (d) |
Inner diameter of the bearing ring (mm/in) |
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Outside Diameter (D) |
Outer diameter of the bearing ring (mm/in) |
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Width (B) |
Axial width of the bearing (mm/in) |
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Rolling Element Type |
Type of rolling elements (e.g., Cylindrical Roller, Spherical Roller, Tapered Roller) |
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Number of Rolling Elements |
Total count of rolling elements in the bearing |
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2. Load Capacity |
Description |
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Basic Dynamic Load Rating (C) |
Rated dynamic load capacity (kN/lbf) for 10^6 rotations under standard conditions |
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Basic Static Load Rating (C0) |
Rated static load capacity (kN/lbf) to prevent plastic deformation |
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Maximum Axial Load |
Maximum allowable axial load (kN/lbf) without performance degradation |
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Maximum Radial Load |
Maximum allowable radial load (kN/lbf) under normal operation |
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3. Speed Parameters |
Description |
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Rated Speed (n) |
Recommended continuous operating speed (RPM) under rated load |
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Limiting Speed |
Maximum allowable speed (RPM) under no-load or minimal load conditions |
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4. Material & Heat Treatment |
Description |
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Ring Material |
Material of bearing rings (e.g., High-Carbon Chromium Steel, Alloy Steel) |
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Rolling Element Material |
Material of rolling elements (e.g., Bearing Steel, Ceramic, Hybrid) |
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Heat Treatment Process |
Treatment applied (e.g., Quenching & Tempering, Carburizing, Nitriding) |
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Surface Coating |
Coating type for corrosion/abrasion resistance (e.g., TiN, DLC, Zn-Ni) |
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5. Precision & Tolerance |
Description |
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Precision Class |
Accuracy grade per ISO 492 (e.g., P0, P6, P5, P4, P2) |
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Dimensional Tolerance |
Allowable deviation from nominal dimensions (mm/in) |
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Running Accuracy |
Radial/Axial runout tolerance (μm/mil) during rotation |
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6. Clearance |
Description |
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Clearance Class |
Clearance category per ISO 15241 (e.g., C0, C3, C4, Special Clearance) |
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Radial Clearance Range |
Allowable radial clearance range (μm/mil) at ambient temperature |
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7. Lubrication & Sealing |
Description |
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Lubrication Method |
Grease lubrication, oil lubrication, or self-lubrication system |
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Lubricant Type |
Type of lubricant (e.g., Lithium-based Grease, Synthetic Oil, Solid Film) |
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Sealing Type |
Seal design (Contact Seal, Non-Contact Seal, Shield, Labyrinth) |
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Protection Class (IP Code) |
Ingress protection rating (e.g., IP54, IP65) against dust and water |
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8. Operating Conditions |
Description |
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Operating Temperature Range |
Recommended temperature range for continuous operation (°C/°F) |
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Extreme Temperature (High/Low) |
Maximum/minimum allowable temperatures (°C/°F) |
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Corrosion Resistance |
Resistance to environmental factors (e.g., salt spray, chemical exposure) |
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9. Additional Parameters |
Description |
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Bearing Weight |
Net weight of the bearing (kg/lb) |
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Mounting Method |
Recommended installation method (flange-mounted, press-fit, etc.) |
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Certification Standards |
Compliance with international standards (ISO, API, DIN, ABB, etc.) |
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Remarks |
Custom specifications, special applications, or testing requirements |
Notes:
- Technical Compliance: All parameters follow international standards (e.g., ISO 281 for load ratings, ISO 15241 for clearance).
- Application Scope: Suitable for heavy-duty equipment in wind power, construction machinery, metallurgy, and port machinery.
- Customization: Specific parameters (e.g., vibration limits, noise levels) can be added based on product requirements.
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