Shandong Juyuan Bearing Co., Ltd. Jaw crusher bearings - a reliable choice for heavy-duty crushing conditions
As the core manufacturer of the Shandong Bearing Industry Cluster, we focus on the research and production of jaw crusher bearings. Our products comply with international standards such as ISO, ASTM, CE, and serve customers in over 80 countries in the global mining, building materials, and solid waste treatment industries. Relying on a mature manufacturing system and diversified product layout, we offer a full range of proprietary brand bearings and international standard compatible models, with over 300 mainstream specifications in stock to meet the immediate procurement needs of global customers.
Exclusive Technical Design For Heavy-duty Working Conditions
In response to the high-frequency impact and high vibration working characteristics of jaw crushers, the product uses high-strength carburized bearing steel (in accordance with ASTM A331 standard), which has undergone vacuum quenching heat treatment (ISO 6509 process certification) to achieve an optimized ratio of surface HRC 60-62 hardness and core HRC 35-40 toughness, effectively resisting the alternating load and impact stress during material crushing process. The double row tapered roller structure (designed according to ISO 15 standards) supports a radial load of 1200kN and an axial load of 400kN, and is machined with ISO P5 precision (radial runout ≤ 12 μ m) to ensure the stability and positioning accuracy of the equipment during eccentric operation. The specially designed labyrinth sealing system (IP66 protection level, IEC 60529 certification) can effectively block pollutants such as dust and mud, and extend the lubrication cycle by more than 30%.
Manufacturing Advantages Of Shandong Industrial Clusters
With over 60 years of deep cultivation in industrial bearing manufacturing, we rely on the complete industrial chain resources in Shandong region to achieve independent control of the entire process from steel smelting, precision processing to finished product testing. The factory has passed IATF 16949 and ISO 9001 quality system certification, and each batch of products has undergone 100% ultrasonic testing (ISO 6892-1) and full load life testing (ISO 281). The L10 rated life exceeds 18000 hours. Our mature cross-border logistics network covers major markets such as North America, Europe, and Southeast Asia. Regular orders can be delivered within 7-15 working days, and with the support of overseas warehousing and stocking, we provide customers with efficient supply chain support.
Global Services and Product Assurance
- Full scene adaptation: Supports customization of 30-500mm shaft diameter range, compatible with mainstream brand jaw crusher models such as Meizuo, Sandvik, Sany Heavy Industry, etc., and can provide drawing matching solutions according to API 612, ISO 6336 and other standards.
- Spot supply: With over 8000 sets of crusher bearings in stock, a real-time online inventory query system ensures efficient order response and meets the rapid replacement needs under emergency conditions.
- Technical support: Provide full cycle services such as installation and debugging guidance, working condition analysis, etc. The product enjoys a 5-year material and process warranty (under normal use conditions).
Shandong Juyuan Bearing has become a reliable partner for crushing and screening equipment manufacturers with the advantages of large-scale manufacturing in industrial clusters, strict quality control according to international standards, and a global service network. Choosing us means choosing durable products that can withstand harsh working conditions, timely delivery guarantees, and professional technical support - helping global industrial customers improve equipment operation efficiency and reduce maintenance costs.
Technical Parameters
|
Parameter Category |
Technical Index |
International Standard Compliance |
|
Material & Heat Treatment |
Bearing Steel: High-strength carburized steel |
ASTM A331 (Standard for Alloy Steel for Industrial Applications) |
|
Heat Treatment: Vacuum quenching |
ISO 6509 (Heat Treatment Process Classification) |
|
|
Hardness |
Surface Hardness: HRC 60-62 |
ISO 6508-1 (Rockwell Hardness Testing) |
|
Structural Design |
Bearing Type: Double-row tapered roller |
ISO 15 (Bearing Type Classification) |
|
Load Capacity |
Radial Load Rating: 1,200kN |
ISO 281 (Bearing Dynamic Load Rating Calculation) |
|
Precision |
Dimensional Accuracy: ISO P5 Class |
ISO 492 (Tolerance Classes for Rolling Bearings) |
|
Sealing System |
Seal Type: Labyrinth seal |
IEC 60529 (Degrees of Protection Provided by Enclosures) |
|
Lubrication Performance |
Lubrication Cycle Extension: ≥30% vs. conventional models |
- |
|
Service Life |
L10 Rated Life: >18,000 hours (under rated load) |
ISO 281 (Bearing Life Calculation) |
|
Size Range |
Shaft Diameter: 30-500mm (customizable) |
ISO 3449 (Earth-Moving Machinery Safety Requirements) |
|
Certifications |
Quality Management: IATF 16949, ISO 9001 |
IATF 16949 (Automotive Quality Management), ISO 9001 (General Quality) |
|
Testing Standards |
Inspection: 100% ultrasonic flaw detection |
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